THE PROJECT

Project Highlights
  • Big room planning using lean construction process
  • Integrated steel delivery
  • Designed for future expansion

Mayo Clinic East Expansion, part of a campus-wide growth initiative, significantly increased patient capacity with the addition of over 240,000 square feet of space. The project consisted of four distinct components: 1) a four-story vertical expansion to the clinic, provisioned for up to eight additional future stories, 2) new operating rooms, 3) a new cafeteria, and 4) horizontal expansions at the loading dock, where MBJ managed several complex building interactions. The loading dock was relocated to the east to accommodate a new basement and additional floors, while the floors above were designed to span over the new loading dock to facilitate efficient truck movement. The operating room expansion required close coordination with the owner to meet stringent vibration criteria. Similar to the clinic addition, the cafeteria was designed to support future expansion.

OUR IMPACT

LEAN

implemented design and construction

SHORTENED SCHEDULE

due to integrated steel delivery

$1.1 MILLION

saved on the project
Service Provided
  • Structural engineering
  • Integrated steel delivery, including delegated connection design

TESTIMONIALS

“As one of our go-to structural engineering partners, MBJ continues to demonstrate why they are so highly regarded: they are responsive, easy to work with, and consistently bring a collaborative, solutions-oriented mindset to every project.”

Michelle Amberson, AIA, ACHA, EDAC, Principal - Shepley Bulfinch

OUR SOLUTIONS

Mayo Clinic challenged the design and preconstruction team to reduce baseline budget cost by 10 percent. Several project approaches were used to facilitate a more efficient design and construction process, starting with “big room” planning, where all stakeholders met in a proactive, face-to-face environment. Using Lean practices, the team focused on collaboration and innovation to drive value while holding a hard line on the target cost throughout the design. Big room meetings continued throughout the project and as a result, MBJ was able to identify a key integrated steel delivery process that considerably shortened the schedule. We reduced bid uncertainty by delivering a connected steel fabrication model concurrent with an early steel bid package at end of schematic design. By leveraging the team’s steel expertise and BIM automation technology, we optimized the steel member and connection design after fabricator award. As a result of these efforts, the team reduced the cost of the project by $1.1 million.

Project Details

Location:

Phoenix, AZ

Completed:

2022

Construction Cost:

$142,000,000

Owner:

Mayo Clinic

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